Battery Operated Trolley for Pipes Upto 6 Tons

What is Industrial Battery Operated Trolley?

In industrial production logistics, the efficiency of pipeline transportation is directly related to the project progress, large diameter, heavy load pipeline handling, and the stability of the equipment. The flexibility and safety requirements are very high.

Industrial transfer trolley for pipes, by virtue of the battery-driven environmental protection characteristics, precise handling performance and customized load design, has gradually replaced the traditional equipment, becoming the preferred choice for chemical, oil and gas, construction, and other industries. Compared with fuel equipment, it has no exhaust, low noise, is suitable for workshops, warehouses, outdoor construction site scenes, and has lower energy costs.

Customer Case

A UAE oil and gas engineering company, which is mainly responsible for the warehousing and on-site transportation of oilfield pipelines, has long been facing the problems of low efficiency and safety hazards in heavy pipeline handling.

The customer’s core requirements include:

The need to handle oil and gas pipelines with a diameter of 800mm and a single weight of up to 5.8 tons, to meet the frequent transshipment from the workshop storage area to the outdoor construction site.

The operation area contains narrow passages and uneven ground, so the equipment needs to be highly adaptable; and at the same time, it needs to meet the local environmental protection standards and reduce the noise and emissions.

After field investigation and demand analysis, we customized a 6 ton transfer trolley for pipes to solve its logistics pain points.

Electric Transfer Trolley VS Crane: Who is Better in Pipeline Transportation?

Bridge cranes in the pipeline for high-frequency transit have obvious shortcomings:

• Highly dependent on skilled operators, lifting, panning, and lowering, the precise control of the experience requirements is extremely high, making it easy to be human error-triggered by pipeline collision or falling.
• Due to the track restrictions, limited coverage, multiple equipment operations, easy congestion, and high-altitude lifting, the pipeline will also threaten the surrounding security swing.
• Point-to-point transfer requires the need for ground personnel to assist in the cumbersome and time-consuming process! It is difficult to adapt to the short-distance high-frequency demand.

In contrast, transfer trolley 6 tons has better adaptability.

• It does not need to lift and lower the process; continuous ground transportation can be realized point to point, efficient, and significantly shorten the short-distance transit time.
• Operation and maintenance costs are lower, lithium battery charging costs are much lower than the crane energy consumption, simple structure, low failure rate, and daily, only need to check the core components.
• Low threshold for operation, short-term training of ordinary employees can get started, no track bondage, mobile and flexible, can be adapted to multi-scene repeated transit, perfect circumvention of the core pain points of the crane. The core pain points of the crane.

Core Technical Characteristics of Battery Transfer Trolley

Specialized Structural Design for Pipeline Loading

The structure of battery transfer trolley is optimized around the pipeline handling demand in depth to ensure the stability and practicality of the load.

In terms of load distribution, it adopts wider and thicker load beam design with multi-pivot support structure to evenly transfer the weight of pipeline to the whole vehicle, avoiding damage of equipment or deformation of pipeline caused by excessive local force.

Anti-rolling measures in place, in addition to adjustable limit plate, some customized battery transfer trolley are also equipped with curved non-slip grooves, which fit the round surface of the pipe, forming a triple fixation from both sides and the bottom, completely eliminating the risk of rolling during transportation.

The platform is highly customized, and the size of the carrying platform can be adjusted according to the diameter and length of the pipeline. Meanwhile, it supports the addition of guardrails, buffer pads and other accessories to meet the handling needs of pipelines of different specifications and to protect the pipeline and the environment at the site.

Core Technology for Reliable Operation

The core technology configuration provides strong support for the stable operation of battery transfer trolley, taking into account the efficiency and safety.

Battery system adopts high-capacity lithium battery, endurance up to 8 hours or more, to meet the needs of all-day high-intensity operations, while supporting fast charging mode, 1.5 hours can be charged 80%, to avoid the impact of insufficient power on the progress of the operation; charging mode is flexible to support the site fixed charging and mobile charging vehicle to replenish energy.

The drive motor adopts high-power DC motor with strong power, which can easily carry 6 tons of load on the road surface with 15° gradient. Meanwhile, it is equipped with frequency conversion speed control system, which realizes smooth startup and precise speed control, and adapts to the speed requirements of different operation scenes.

The braking system adopts electromagnetic braking + mechanical braking double guarantee, automatically locking the wheels after power failure, avoiding battery transfer trolley skidding, while the braking response is rapid, and can be instantly stopped in case of emergency, to maximize the protection of operational safety.