In the whole process of transformer production, assembly and operation and maintenance, the safety, accuracy and reliability of heavy-duty transportation directly determine the production efficiency and product quality. Battery powered heavy duty transporter, a perfect match for the industry’s core needs, become the preferred choice of transformer enterprises’ procurement.
As the core equipment of the power system, the transformer weighs 200-400 tons per unit, and the internal components are precise and fragile, which puts forward extremely high requirements for the handling equipment. The customer’s core demand always centers around three points: safety, precision, and reliability.
Especially critical is the fact that transformers are extremely sensitive to vibration and positioning accuracy. Slight vibration may lead to internal coil and core damage, resulting in huge economic losses; positioning deviation will affect the assembly and lifting efficiency, delaying the production schedule.
In view of the special needs of the transformer industry, we have built battery-powered transfer cart, which is customized to solve the handling problems and meet the needs of different transformer projects in an all-round way.
In terms of load adaptation, it accurately covers the three core classes of 200T, 300T , and 400T, and can flexibly match the corresponding models according to the specifications and weight of the transformer, without additional modification, thus reducing the procurement and use costs.
At the operation level, it adopts fixed route design, which can realize precise speed control and standardized and predictable operation process.
Structurally, it is equipped with reinforced frame and scientific load distribution system, with multi-axle wheel layout and exclusive drive configuration, to ensure the stability of the body under heavy load conditions and avoid equipment damage caused by uneven local force.
For the protection needs of high-value transformers, transfer trolley is equipped with special power supply, braking and multiple safety systems, from power output to emergency avoidance, all-around protection of equipment and operator safety, to eliminate all kinds of hidden dangers in the handling process.
We provide a full range of on-site implementation services to ensure seamless integration of battery operated transfer trolley with the customer’s existing transformer production line, without the need for substantial transformation of the plant, reducing the implementation costs and cycle time.
In the early stage, the professional team will combine with the layout of the plant, accurate planning of track or ground travel route, taking into account the space utilization rate and handling efficiency, suitable for workshop, assembly area, storage area and other multi-scenario access needs.
In the middle stage, the team will coordinate the operation connection between battery operated transfer trolley, crane and assembly station, optimize the operation process, realize the integration of handling, lifting and assembly, and reduce the waiting time for the connection of work processes.
In the later stage, complete the equipment debugging and heavy load testing to ensure that transfer trolley performance meets the standard; at the same time, carry out professional operator training to explain the operation specifications, daily maintenance points and emergency procedures to ensure that the operators get started quickly to ensure the stable operation of the equipment.
The landing application of the series of transfer vehicles for transformer manufacturers to bring significant practical benefits and long-term procurement value, and enhance the core competitiveness of enterprises in all aspects.
Safety level, to realize safer handling operations, significantly reduce the risk of damage to the transformer handling process, reduce the cost of maintenance and replacement, and protect the enterprise’s high-value assets.
Efficiency level significantly improves the logistics handling efficiency, opens up the bottleneck in the production process, realizes the production process more smoothly, helps enterprises to improve production capacity, shorten the delivery cycle.
